Controls Engineer

Cooperidge Consulting Firm
Detroit, MI

Cooperidge Consulting Firm is seeking a Controls & Automation Engineer for a top Industrial Mining & Materials leader in Detroit, MI.

This role is responsible for the design, implementation, and optimization of complex automated control systems within a high-capacity mining environment. The Engineer will develop centralized control architectures, integrate Human-Machine Interfaces (HMIs), and maintain a real-time Factory Information System to ensure operational transparency across the site. This is a technical, hands-on position requiring expertise in Allen-Bradley systems and a commitment to maintaining safety and reliability standards in a critical industrial setting.

Job Responsibilities
  • System Design: Design and implement automated control systems featuring both automatic and manual override modes to ensure process continuity.
  • HMI Development: Develop and integrate sophisticated Human-Machine Interfaces (HMIs) for real-time operator monitoring and system control.
  • Information Architecture: Establish and maintain a site-wide Factory Information System providing real-time data access across the entire mining operation.
  • System Integration: Provide advanced technical support for integrating standalone mechanical and electrical components into centralized SCADA control systems.
  • Troubleshooting & Optimization: Maintain and optimize PLCs , variable frequency drives ( VFDs ), instrumentation, and critical network infrastructure.
  • Capital Projects: Support the commissioning of new equipment and lead the technical execution of site-wide capital automation projects.
  • Cross-Functional Reliability: Collaborate with maintenance and operations teams to ensure all automated systems meet strict safety, environmental, and quality standards.

Requirements

Education

  • Bachelor’s degree in Electrical Engineering or a related technical field is REQUIRED.

Experience

  • Minimum of five (5) or more years of experience in industrial controls and automation is REQUIRED.
  • Deep proficiency with Allen-Bradley ControlLogix PLCs and PowerFlex drives .
  • Extensive experience with HMI platforms (PanelView, Wonderware, or Ignition) and SCADA systems.
  • Strong background in industrial networking and Windows/VMware infrastructure.

Preferred Qualifications

  • Knowledge of federal mining laws ( MSHA ) and mining methods.
  • Experience with Computerized Maintenance Management Systems ( CMMS ).
  • Background in the installation or maintenance of mine ventilation and material handling systems.

Skills & Requirements

  • Schedule Flexibility: Ability to work flexible hours, including potential first or third shift support based on project commissioning and site needs.
  • Communication: Superior cross-functional collaboration and technical troubleshooting skills.

Benefits

  • Comprehensive health, vision, and dental insurance plans
  • Life insurance coverage
  • 401(k) retirement plan with company matching contributions
  • Paid time off including vacation, sick leave, and holidays
  • Opportunities for career growth and advancement
Posted 2026-01-17

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