Maintenance and Reliability Engineer
- Collaborate with operations, quality, and engineering teams to integrate Reliability & Maintainability principles during planning, commissioning, and scheduling of proactive maintenance activities.
- Lead in the Preventative Maintenance (PM) Program typically using a computerized maintenance management system (CMMS) for tracking and planning maintenance.
- Conduct Failure Modes and Effects Analysis (FMEA) and perform Root Cause Failure Analysis (RCFA) on equipment failures to recommend and implement corrective actions.
- Implement and apply condition-based monitoring techniques—including vibration analysis, oil analysis, thermography, and ultrasonic testing—to critical production assets for predictive maintenance (PdM).
- Devises plans and programs for routine preventative maintenance and scheduled turnaround events at a production facility. Accurately defines and estimates required work requests and maintains a consistent tracking system for work orders.
- Develops inspection and survey procedures to ensure an effective preventative maintenance system is followed.
- Works closely with technicians, engineers, operations, and managers to establish a schedule of proactive maintenance activities during appropriate downtime. Utilizes planning and scheduling methods to ensure the most effective and least disruptive maintenance possible.
- Analyze equipment performance, PM data, and reliability metrics including Overall Equipment Effectiveness (OEE), Mean Time to Repair (MTR), and Mean Time Between Failures (MTBF) to identify trends and improvement opportunities.
- Train and hold plant maintenance technicians accountable to PM protocols in compliance with OSHA, NFPA, and organizational safety standards.
- Mentor and train maintenance personnel on updated procedures and protocols where appropriate.
- Own, optimize and manage spare parts inventory, ensuring critical components are available to meet reliability goals and following a robust documentation, storage, retrieval and replenishment system.
- Coordinate with vendors and suppliers for equipment, procurement and maintenance support.
- Support capital projects by providing reliability input during design and commissioning phases.
- Maintain accurate documentation of maintenance procedures, reliability reports & equipment history.
- Lead continuous improvement initiatives to enhance asset reliability and reduce maintenance costs.
- Lead/supervise maintenance staff as needed.
- Bachelor’s degree in Mechanical, Electrical, Industrial Engineering, or related field.
- 3-7 years in maintenance, reliability, or asset management within manufacturing, industrial, or process environments.
- Must be 18 years of age or older.
- Certified Maintenance & Reliability Professional (CMRP) certification preferred.
- Strong knowledge of reliability principles, predictive maintenance technologies, and CMMS systems.
- Proficiency in data analysis and failure investigation techniques.
- Experience with programmable logic controller (PLC), sensors, motors, gear boxes, hydraulics, pneumatics, and automation is preferred.
- Strong interpersonal skills, including communication, teamwork, problem-solving, adaptability, and time management—with the ability to apply these effectively in a fast-paced manufacturing environment.
- Familiarity with safety regulations and industry standards.
- Medical Insurance (BCBS)
- Dental Insurance
- Optical Insurance
- Life Insurance
- Short & Long-Term Disability Insurance
- Cafeteria Benefits Plan
- Flexible Spending Agreement
- Health Savings Account
- Child & Dependent Care Savings Account
- 401 K Retirement Plan (with Safe Harbor Company Match)
- Tuition Assistance
- Employee Assistance/Wellness Program
- Paid Vacations
- Paid Holiday
- Paid Sick & Personal Time
- Professional Development Program (AJM University)
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