CAE- Brake Systems Integration Engineer
- Develop high-fidelity virtual models for hydraulic and electric brake systems that couple physical system dynamics, actuator behavior, and embedded control-software execution. Integrate multi-domain models into advanced co-simulation environments to
- enable cutting-edge software development, calibration, and validation of braking performance and control strategies across EV, PHEV, and ICE platforms.
- Align software releases, calibration milestones, and vehicle hardware release milestones to ensure the virtual vehicle co-simulation package is consistently up to date.
- Support resolution of program issues by aligning co-simulation partners to meet technical and timing demands.
- Act as the single point of contact for Brake Systems co-sim users.
- Support forecasting and planning needs, escalating needs for additional resources.
- Identify strategic opportunities for innovating processes and methods.
- Knowledge of power functions of brake systems including mechatronics details about DC Motors, controllers relative to calibration and validation of brake systems.
- Develop, evaluate, review and verify guidelines for Functional Mock-up Unit (FMU) models provided by suppliers for various brake systems based embedded controller models for brake apply systems and calipers.
- Build a library of brake systems mechatronics modules that can be integrated for program specific work.
- Create developmental test procedures to enhance virtual vehicle development, calibration, and validation, and work with suppliers to troubleshoot issues in the virtual models provided for those activities.
- Perform closed-loop learning to validate the performance of brake system co-sim models and analyze simulation data using vehicle data to improve the fidelity of the virtual calibration/validation models.
- Develop and validate automated simulation run scripts using MATLAB, Simulink and Python etc.
- Support implementation and utilization of Simulation Data Management (SDM) and version control tools to manage brake system plant models, effectively leveraging tools like GitHub for that purpose.
- Define requirements for supplier co-sim packages, and work with them to ensure consistency of deliverables in terms of quality and timing, escalating issues as appropriate.
- Ensure co-sim packages meet standards as defined by the SIE governance team.
- Represent the needs of brake systems among SIE peers from other disciplines.
- Advocate for adoption of virtual methods for vehicle design, development, and validation
- Actively participate in Brake Product Development Teams (PDT)
- Actively participate in Vehicle Performance Integration Team meetings (VPIT)
- Collaborate with design release, software development, and validation engineers on a regular basis
- Generate technical solutions for current, new, and major programs
- Provide technical leadership for advanced technology development
- Specify and balance system requirements
- Stay abreast of new technology and competitive products
- Travel as required
- BS Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Software Engineering or Computer Science.
- 2+ years of relevant engineering experience in product development, analysis, or validation.
- 2+ years of experience in brake system controls.
- Proven ability to work in teams, balancing technical theory with practical limitations
- Strong verbal and written communication skills, with the ability to convey complex technical topics clearly and effectively.
- Technical knowledge and understanding of brake system physics and control theory
- MS Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Software Engineering or Computer Science.
- Experience using CAE tools and methods
- Working knowledge of tire modeling and its influence on system behavior.
- Understanding of manufacturing processes related to brake system components, including casting, forging, machining.
- Automotive hands-on experience with building, testing, and/or modifying vehicles
- Participation in collegiate/competitive teams such as Baja SAE (Mini Baja), Formula SAE, EcoCAR, PACE, or comparable programs
- Multilingual ability is an asset, particularly in: Spanish, German, Mandarin, Korean, Portuguese, Hindi/Kannada
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