Controls Automation Engineer
Controls & Automation Engineer
Controls Engineering
• Maintain the integrity reliability and performance of machine and equipment control systems across the campus.
• Design program troubleshoot and optimize PLC-based control systems.
• Develop maintain and modify:
• PLC programs (Rockwell SLC 500 Logix 5000 Siemens Step 7)
• Ladder logic and function block programming
• Develop maintain and troubleshoot SCADA systems interfacing with PLCs and MS SQL databases including Ignition platforms.
• Review diagnose and troubleshoot existing control programs in response to production maintenance or customer-related issues.
Automation Engineering
• Plan design and coordinate automation solutions for new and existing manufacturing equipment.
• Lead full automation system integration including: Robotics Vision systems Servo motion control Automated material handling systems.
• Develop and implement standardized automation architectures to improve scalability reliability and long-term maintainability.
• Support digital manufacturing initiatives including data collection strategies and system connectivity to enterprise platforms such as MES systems SQL databases and reporting tools.
Electrical & System Design
• Develop equipment specifications with emphasis on electrical and controls systems.
• Create and review electrical schematics panel layouts and control cabinet designs for new and modified equipment.
• Support PC systems servers industrial networking and communications infrastructure including serial/parallel networks Ethernet/IP ProfiNet and related protocols.
Operational Support & Continuous Improvement
• Collaborate closely with production and maintenance teams to support daily operations and drive long-term performance improvements.
• Identify and implement automation and controls enhancements to improve safety quality uptime and overall operational efficiency.
• Mentor and train maintenance and engineering personnel on controls and automation systems.
• Complete all training as mandated by Adient and its customers.
• Perform additional duties as assigned by the Engineering Manager.
Qualifications
• Bachelor of Science in Engineering (Electrical Controls Automation Mechatronics or related field) .
• Non-degree candidates may be considered with 7 years of relevant manufacturing controls and automation experience.
• Minimum of 5 years of manufacturing experience preferably within automotive or other high-volume manufacturing environments.
Technical Expertise:
• PLC programming (Rockwell Siemens)
• SCADA development and maintenance (Ignition preferred)
• MS SQL and data-driven automation
• Industrial networking and communications
• Robotics and automated systems integration
• Electrical design and documentation
• Python programming language
Core Competencies:
• Strong troubleshooting analytical and root-cause problem-solving skills
• Excellent communication skills with the ability to clearly explain technical concepts
• Effective time management and a customer-focused mindset
• Ability to thrive in a collaborative team-based participative environment
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