CNC Applications Engineer

Job Description

Job Description

Position Overview

Fusion is seeking a CNC Applications Engineer who is equally comfortable:

· Developing and optimizing CNC machining processes

· Programming CAM toolpaths and validating machining strategies

· Running hands-on machining trials and experiments

· Working directly with customers in real production environments

This role is based on-site in Canton, Michigan when not traveling and will work extensively in the Fusion CNC Machining Lab Center, where machining applications are developed and validated.

Travel responsibilities include:

· Customer machining demonstrations

· Application validation trials

· Process optimization support

· Machine installations and startup assistance

The ideal candidate is a strong machining technologist who enjoys experimentation, process development, and solving complex manufacturing challenges.

Key Responsibilities

CNC Process Development

· Develop machining strategies utilizing PureCutTM supercritical CO2 lubrication technology

· Optimize machining across processes including:

• CNC milling

• CNC turning

• Swiss-style machining

• Drilling

• Grinding

· Develop machining strategies based on:

• Alloy type

• Cutting tool geometry

• Coating technology

• Tool holder and collet configuration

• Lubrication delivery strategy

· Design or modify cutting tools, tool holders, and collets to improve CO2 delivery to the cutting edge.

CNC Programming & Optimization

· Develop CNC toolpaths using Mastercam or similar CAM platforms

· Perform machining simulation and validation

· Optimize:

• Feeds and speeds

• Tool engagement

• Chip evacuation

• Burr reduction

• Surface finish

• Part quality

· Establish machining strategies that maximize the performance of PureCut technology.

Machining Validation & Testing

· Conduct machining trials in the Fusion CNC Machining Lab Center

· Setup and operate CNC machines for validation testing

· Perform:

• Machining experiments

• Tool wear analysis

• Cycle time benchmarking

• Machining parameter optimization

· Develop technical reports demonstrating customer value including:

• Cycle time improvements

• Tool life improvements

• Burr reduction

• Sustainability benefits

• Return on investment

Customer-Facing Technical Support

· Support customer adoption of PureCut technology through:

• Machining demonstrations

• Application development trials

• Process optimization

• Machine installations

• Production startup support

· Work directly with:

• Manufacturing engineers

• CNC programmers

• Machinists

• Production managers

· Provide technical insight to help customers improve machining performance.

CNC Lab Operations

· Support operation of the Fusion CNC Machining Lab Center

· Setup machines, tooling, and test programs

· Maintain safe operation of machining equipment

· Support EHS procedures related to high-pressure CO2 machining systems

· Machines may include:

• CNC mills

• CNC lathes

• Swiss-style machines

• Drilling and secondary machining platforms

Cross-Functional Collaboration

· Work closely with:

• Mechanical engineers

• Controls engineers

• Product development teams

• Sales engineering teams

· Support development of:

• Next-generation machining technologies

• New tool delivery concepts

• Improved machining solutions.

Qualifications

Junior Applications Engineer (Level I)

· 2 – 5 years of CNC machining, manufacturing engineering, or machining applications experience

· Exposure to CNC mills, lathes, or Swiss-style machines preferred

· Exposure to CAM software such as Mastercam preferred

· Comfortable with hands-on machine setup, tooling, and machining experimentation

· Strong troubleshooting and problem-solving skills

Senior Applications Engineer (Level II / Senior)

· 7+ years of CNC machining or applications engineering experience

· Proven experience optimizing CNC machining processes

· Strong experience with CNC programming or CAM software (Mastercam or similar)

· Experience supporting machining demonstrations, process development, or customer applications

· Experience machining advanced alloys such as titanium, stainless steel, or nickel superalloys preferred

Technical Skills (Preferred)

· CNC machining processes

· CAM programming (Mastercam preferred)

· Cutting tool geometry and coatings

· Carbide tooling systems

· Tool holders and collet systems

· Machining process optimization

· Machining experimentation and testing

· Technical report generation

Materials Experience (Preferred)

Experience machining materials such as:

· Titanium alloys

· Nickel superalloys (Inconel)

· Stainless steels

· Cobalt chrome

· Aluminum alloys

· Hardened steels

· Advanced polymers

· Composite materials

Additional Requirements

· On-site presence in Canton, MI when not traveling

· Willingness to travel 25 – 50%

· Valid driver’s license and passport

· Legally authorized to work in the United States

· Strong communication skills and professional demeanor

Ideal Candidate Profile

You thrive if you:

· Enjoy experimenting with machining processes

· Like solving complex manufacturing challenges

· Are comfortable working both in a machining lab and on a customer shop floor

· Can explain machining concepts clearly to engineers, machinists, and executives

· Want to work on cutting-edge sustainable manufacturing technology

Company Description

Fusion Coolant Systems is transforming CNC machining with its patented PureCut CSupercritical CO2 technology, replacing traditional oil- and water-based cutting fluids with a cleaner, safer, and more sustainable alternative.

Our systems:
•\tExtend tool life
•\tImprove machining performance
•\tEliminate liquid coolant waste
•\tEnable cleaner chip recycling
•\tReduce environmental and health impacts

We serve manufacturers in the automotive, aerospace, industrial, and medical sectors, integrating our high-pressure CO2 systems into advanced CNC platforms including mills, lathes, turning centers, and Swiss-style machines.

This role offers the opportunity to work directly with leading aerospace, medical, and advanced manufacturing companies worldwide while developing next-generation machining technology.

Company Description

Fusion Coolant Systems is transforming CNC machining with its patented PureCut CSupercritical CO2 technology, replacing traditional oil- and water-based cutting fluids with a cleaner, safer, and more sustainable alternative.\r\n\r\nOur systems:\r\n•\tExtend tool life\r\n•\tImprove machining performance\r\n•\tEliminate liquid coolant waste\r\n•\tEnable cleaner chip recycling\r\n•\tReduce environmental and health impacts\r\n\r\nWe serve manufacturers in the automotive, aerospace, industrial, and medical sectors, integrating our high-pressure CO2 systems into advanced CNC platforms including mills, lathes, turning centers, and Swiss-style machines.\r\n\r\nThis role offers the opportunity to work directly with leading aerospace, medical, and advanced manufacturing companies worldwide while developing next-generation machining technology.