Mechanical Design Engineer

Aegis Manufacturing & Engineering
Highland, MI

What You’ll Do

  • Design and develop mechanical systems from concept through production

  • Combine hands-on development with disciplined engineering practices, including design reviews, validation testing, and clear documentation to ensure quality and repeatability

  • Build and test prototypes in-house (and sometimes in the field)

  • Solving real-world engineering problems under real constraints

  • Perform analysis (FEA, fatigue, motion) to validate designs

  • Work cross-functionally with customers, controls, and manufacturing teams

  • Investigate failures and improve designs based on real performance

  • Support installations and testing at customer sites when needed (~10%)

What We’re Looking For

  • 3+ years of hands-on mechanical design / R&D experience

  • Strong fundamentals in structures, materials, and motion systems

  • Experience designing for manufacturability (not just theory)

  • Proficient in 3D CAD software, SolidWorks, Catia, Inventor (preferred)

  • Experience with PDM software (Autodesk Vault preferred)

  • Comfortable being hands-on in the shop and in the field

  • Someone who takes ownership and pushes projects forward

  • Bachelor’s Degree in Mechanical Engineering or similar

  • Experience with APQP processes, validation plans, and FMEA

  • Knowledge of machining, casting, welding, and additive manufacturing

  • Experience with conveyors and/or magnetics

  • Strong understanding of real-world mechanical system design, including tolerances, materials, fasteners, and fabrication

Bonus Points

  • Experience with automation, robotics, or heavy equipment

  • Background in dynamic systems or vibration analysis

  • Experience working directly with manufacturing teams

  • Understanding of control systems and motion feedback

  • Understanding of program languages such as Python, VBA, or iLogic

  • Experience with parametric configurators

Posted 2026-08-11

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