Controls Engineer

Insight Global
Warren, MI

Job Description

The Controls Engineer is responsible for analyzing, developing, and migrating legacy Siemens S7 300 PLC programs to the Siemens S7 1500 platform using TIA Portal. Day to day activities include reviewing existing PLC logic and hardware configurations, refactoring or rewriting code to align with S7 1500 architecture, configuring hardware and networks, and implementing modern features such as optimized data blocks and enhanced diagnostics. The engineer develops and tests control logic through offline simulation and structured testing, troubleshoots software and communications issues, and ensures functional equivalence-or improvement-of all machine sequences, interlocks, and fault handling.

During implementation, the engineer supports on site commissioning, software downloads, signal validation, and production cutovers. The role includes documenting software changes, maintaining version control, and collaborating with manufacturing, maintenance, IT/OT, and integrators to ensure a stable transition. This position requires independent problem solving, deep Siemens controls expertise, and direct ownership of software performance in a production environment.

Compensation:

$46/hr.

Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to [email protected] learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy:

Skills and Requirements

  • 3+ years of controls engineering experience in siemens plc's (both 300 and 1500)

  • 3+ years of experience in FACS architecture (Flexible Assembly Configuration System, GM specific) OR FAST architecture (Ford specific)

  • Open to travel MI & Ohio

Posted 2026-03-21

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