2nd Shift Quality Engineer - Plant & VAA - Orion Assembly
- Serve as the primary on‑shift quality engineering contact for assigned areas (Interior, Exterior, Electrical, Chassis), supporting Group Leaders and Quality Operations.
- Lead on‑shift containment, problem identification, and initial root cause analysis for plant and customer-driven issues, ensuring effective handoff to 1st shift and central teams.
- Support GCA, DRR, Fast Response, SPPS, and FTQ activities on 2nd shift to reduce defects, escapes, and rework.
- Own/assist with plant quality metrics and defect reduction for assigned content (DRR, GCA, SPPS, warranty, field issues).
- Monitor quality alarms, verification stations, and key process parameters, ensuring robust response to alarms and effective breakpoints for suspect material.
- Maintain and support continuous improvement of PFMEAs, Process Control Plans, torque strategies, and alignment/functional controls for assigned operations (especially chassis/underbody where applicable).
- Participate in Change Management for plant changes (ECRs, tooling changes, process changes), including PTR builds, documentation of issues, and pass/fail feedback.
- Act as on‑shift Quality liaison for VAA modules, supporting real‑time issue resolution and communication with VAA quality teams and GM Supplier Quality.
- Ensure VAA processes and interface to Orion conform to SOR Appendix I – Operations Quality requirements, including error proofing, torque/angle control, traceability, and repair/rework controls.
- Own and maintain awareness of quality standards, PFMEAs, PCPs, and verification methods for VAA‑built modules, ensuring controls are reflected in standardized work, error proofing, and inspection plans.
- Coordinate containment, repair, and rework activities for VAA-related spills, including 24‑hour containment plans, breakpoint control, and confirmation of effectiveness.
- Document issues in PRTS and drive resolution through the CPIT process; ensure supplier‑responsible issues are documented and worked in SPPS.
- Support implementation and closure of supplier Controlled Shipping activities and provide responses to Supplier Action Center (SAC) and manufacturing floor issues.
- Support yard sweeps and inspection method development when VAA/module issues affect yard or finished vehicle inventory.
- Support implementation of GMS BIQ/BIQS requirements to ensure product quality and reliability across both plant and VAA content.
- Validate compliance to PCPs, TEBs, BoOs, and standardized work, identifying gaps and partnering with Manufacturing and Quality Operations to close them.
- Participate in quality audits and reviews (e.g., BIQ/BIQS, MQRR, internal assessments) and help close findings tied to 2nd shift operations or VAA content.
- Attend and actively contribute to Fast Response, GCA, and quality review meetings, ensuring chassis/module/commodity issues are represented and progressed.
- Document and communicate Emerging Issues summaries and Lessons Learned to Engineering, Validation, Supplier Quality, and Quality leadership.
- Support warranty reduction initiatives, including use of field data and plant metrics to prioritize issues and drive durable corrective actions.
- When needed, support supplier visits, Temporary Work Orders (TWO) requests, and Production Trial Run (PTR) events as the 2nd shift quality representative.
- 5+ years of experience in manufacturing, quality, or engineering.
- Bachelor’s degree in Engineering, Quality, or related technical field, or equivalent experience.
- Experience in plant quality and/or supplier/module (VAA) quality, with understanding of how supplier processes impact plant performance.
- General knowledge of print reading, GD&T interpretation, and part measurement.
- Working knowledge of PFMEA, PCP, PPAP, SPC, BIQ/BIQS, and structured problem solving (7 Diamonds, SPPS, 5‑Why, Fishbone).
- Strong analytical and problem-solving skills, with the ability to interpret data and convert it into clear, actionable plans.
- Excellent communication and interpersonal skills; able to influence without direct authority.
- Ability to work collaboratively across teams (Quality, Manufacturing, Engineering, Launch, Supplier Quality, VAA).
- Customer-focused mindset, managerial courage, and effective decision-making in a fast-paced production environment.
- Comfortable working 2nd shift and providing hands‑on support on the production floor.
- Quality Engineering and/or Supplier Quality experience in an automotive assembly environment.
- Experience with chassis systems, torque management, alignment, or functional testing.
- Experience supporting VAA or module assembly and SOR/Operations Quality requirements.
- Manufacturing production floor experience leading real-time containment and change events.
- ISO/IATF experience, including audit preparation and response.
- Experience leading cross‑functional projects or small teams.
- Red X or DFSS training/certification and strong data analysis capability.
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