Battery Pack Assembly Supervisor
- Team Leadership & People Development
- Lead, mentor, and leverage a skills-based team of manufacturing engineers to design, run off, install, and launch high-volume battery pack assembly systems.
- Conduct Performance Review assessments, support Individual Development Plans (IDPs), and champion technical training to grow future technical leaders.
- Drive bureaucracy reduction by empowering the engineering team to make agile, data-driven technical decisions.
- Pack & Program Manufacturing Engineering Execution
- Provide and drive Design for Assembly / Design for Manufacturing (DFA/DFM) inputs to Product Development (PD) during early concept and feasibility studies.
- Deliver on Core Program Team requirements, including OneSpot/Functional Specifications, process sheets, build sequences, and equipment takt time.
- Supervise the design, procurement, and integration of assembly stations, transport systems (conveyance, robotics, material handling), and test equipment.
- Coordinate make-like-production and machine tryout part procurement strategies to support physical build phases.
- Quality, Safety, & Process Governance
- Develop and govern PFMEAs, and collaborate with Product Development to complete Safety and Critical Characteristics Association Forms (SCCAFs) and Control Plans (DCP).
- Ensure rigorous alignment with Bill of Process (BoP), Equipment Standard (E2KS), and Manufacturing Delivery/Program Standards (MDS/MPS).
- Oversee the implementation of GD&T, dimensional stack-up analysis, vision systems, error-proofing, and end-to-end component traceability.
- Support MIDAS deliverables for equipment validation and lead issue resolution (PDCA) from builds through the Rate of Climb (RoC).
- Advanced Manufacturing, Digital Validation, & Joining Technologies
- Lead Simultaneous Engineering (SE) and Digital Job 1 (Virtual Validation) activities, utilizing simulation, digital line validation, and virtual commissioning.
- Oversee Industrial Engineering deliverables, including cycle line layouts, facilities layouts, labor modeling, and throughput optimization.
- Provide technical oversight for specialized joining processes, including fastening (bolt feeders/feed systems), adhesives/sealants (dispense systems), welding, and riveting.
- Supplier & Commercial Management
- Develop robust Statements of Work (SOW) and Enquiry Specifications for initial Purchase Orders (POs) covering equipment Design and Build.
- Lead supplier technical reviews, quoting recaps, and support PO readiness in partnership with Purchasing.
- Manage OEM runoff, installation planning, on-site commissioning, and final capability demonstrations, ensuring suppliers deliver to Ford standards.
- Support cost study submissions and incorporate program lessons learned into future process developments.
- Travel outside of the Southeast Michigan region as required to support supplier runoffs and plant launches.
- Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, Manufacturing, or related).
- 5+ years of manufacturing engineering experience in assembly, automation-intensive, or launch environments.
- 1+ years of experience leading, supervising, or mentoring technical engineering teams or project groups.
- Master’s degree in Engineering (Mechanical, Electrical, Industrial) or Business (MBA).
- Direct experience launching greenfield, brownfield, or major retool battery module or battery pack assembly manufacturing facilities.
- Strong understanding of automated assembly systems, conveyance, and robotics.
- Deep technical proficiency in joining technologies (adhesives, sealants, fastening, welding).
- Demonstrated experience with virtual engineering tools, simulation, virtual commissioning, AutoCAD, TeamCenter, and Aurora.
- Proven familiarity with Ford BME governance, DPA5 engineering workflows, and MDS/MPS.
- Transmission/Engine Assembly experience, understanding of Industrial Engineering and ergonomic principles, experience in Program Delivery preferred
- Strong written and oral communication skills, with validated project management and supplier escalation capabilities.
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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