Mold Process Engineer- Connectors
- Participate / Lead new tooling quote activities.
- Lead on new mold development projects: concept tool designs, verification of concepts through Moldflow simulation, development of qualification requirements, follow-up with suppliers (remotely and on-site) for tool qualification, scientific molding processes development, product review and disposition, and launch support into operations.
- Responsible for tracking and reporting project status, timing and budget performance to the Mold Engineering Supervisor and Project Manager. Accountability for performance and executing the mold development plan.
- Work directly with new product teams and advise on robust design for manufacturability of new products.
- Review Moldflow simulation results to improve and drive more-successful tool and part designs, verifying actual parts against predictions.
- Analyzing part data and communicating findings and recommendations for improvements. Objective is to minimize tooling adjustments through thorough investigation and well-planned, executed tooling strategy.
- Establish molding process parameters scientifically, using cavity pressure technology in a way that assures the best and most consistent process. Transfer data and lessons learned to other process engineers to expand their knowledge.
- Leverage statistical techniques and methods such as Design of Experiments (DOE) to develop robust processes and translate process information to guidelines, creating long term value.
- Ensure that all documentation (Mold estimates, CAE results, tooling plans, mold designs, process development, QC reports, etc.) for assigned molds during the qualification phase are complete and properly stored.
- Provide technical support to resolve issues (equipment, process, and tooling) and assist the operations team with problem resolution.
- Understanding of injection molding/tooling development.
- 10+ years of experience in process and tooling experience (5+ years' experience in Automotive connectors)
- Use of engineering principles, theories, concepts, practices, and techniques associated with scientific molding. A working knowledge and experience with molding machines and ancillary equipment.
- Experience with CAD and other 3-D modeling software (NX preferred).
- Basic understanding of GD&T for reviewing product prints.
- RJG Master Molder I/II or AIM certification
- Must be a team player that is willing to cooperate with and consider input from supervisor, co-workers, and members from other functional areas.
- Experience in a fasted paced, dynamic, global environment with multiple changing priorities. Experience working as lead with remote sites and outside vendors.
- Experience using MS Office Software such as Excel, Word, Outlook, and familiar with applications such as Minitab and SAP.
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