CAE Simulation Specialist - Range & Efficiency Onsite

IAV is offering exciting opportunities to join dynamic teams with exposure to top tier projects!

IAV Group is an engineering and technical consultancy servicing the global automotive industry with approximately 7,000 employees worldwide and more than 40 years of experience. As a recognized leader in the specification, design, development, validation and production launch of advanced vehicle and powertrain systems, IAV Automotive Engineering deploys a leading team of technical experts, engineering tools and program processes from its North American Headquarters in Novi, Michigan.

IAV is currently seeking a highly motivated CAE Simulation Specialist – Range & Efficiency to support the development of electric and hybrid vehicles. This role focuses on optimizing vehicle range, improving energy efficiency, and developing simulation-driven solutions to enhance overall vehicle performance.

The ideal candidate will play a key role in delivering innovative, high-quality electrical solutions from concept through production while collaborating across engineering, manufacturing, and supplier teams in a fast-paced, customer-focused environment.

Why Join Us:

At IAV, you'll be part of a global leader in automotive engineering. We offer a dynamic work environment, opportunities for professional growth, and a culture that values innovation, collaboration, and diversity. Join us in driving the future of mobility.

Essential Responsibilities & Activities:

• Establish, monitor, and achieve vehicle range and efficiency targets for electric and hybrid powertrains.
• Perform simulations to optimize vehicle aerodynamics, rolling resistance, and powertrain efficiency using tools such as MATLAB/Simulink.
• Collaborate with aerodynamics, thermal, and powertrain engineering teams to integrate efficiency-focused technologies.
• Identify sources of energy loss and propose design improvements to enhance vehicle range.
• Correlate simulation models with real-world test data and continuously refine model accuracy.
• Conduct vehicle range validation testing across varying environmental conditions (climate, terrain, load).
• Develop and enhance simulation methodologies for energy efficiency optimization, including materials, aerodynamics, and power management strategies.
• Build, maintain, and improve simulation models and scripts.
• Develop engineering tools and workflows to support energy systems analysis.
• Document analysis, simulations, and findings, and provide actionable insights to guide product decisions.

Requirements

Essential Qualifications and Skills:

• Bachelor’s or Master’s degree in Mechanical Engineering, Automotive Engineering, Electrical Engineering, or a related field.
• 3 - 10 years of experience in CAE simulation, vehicle energy management, or efficiency engineering.
• Strong experience with simulation tools such as MATLAB/Simulink (additional tools are a plus).
• Solid understanding of electric and hybrid vehicle systems, including powertrain and energy flow.
• Experience in data analysis, model correlation, and validation techniques.
• Knowledge of aerodynamics, thermal management, and battery systems.
• Familiarity with CAE tools related to vehicle simulation (e.g., GT-SUITE, AVL Cruise, or similar) preferred.
• Strong analytical and problem-solving skills with attention to detail.
• Ability to build strong relationships and collaborate effectively across cross-functional and global teams.
• Excellent organizational skills with strong attention to detail.
• Strong proficiency with verbal and written communication skills, analytical problem solving, and creativity.
• Willingness to travel, as needed

Benefits

• 401K with company matching
• PTO (Paid Time Off) starts at 20days/year with 1 day accumulation per year
• Health/Dental/Vision insurance starts on date of hire
• Health saving account
• Flexible spending account
• Life insurance
• Short-Term & Long-Term Disability (covered 100% premium)
• Tuition reimbursement
• Training and Development
• Paid Holidays
• Employee assistance program
• Employee Discount
• Referral program