Senior Manufacturing Engineer, Additive Manufacturing

Senior Manufacturing Engineer, Additive Manufacturing at Orchid Orthopedic Solutions summary:

The Senior Manufacturing Engineer at Orchid Orthopedic Solutions specializes in advanced engineering tasks focused on additive manufacturing and implant production. The role involves design for manufacturing reviews, fixture design, lean manufacturing implementation, and collaboration with operations and customers to ensure quality and process efficiency. Candidates are expected to have extensive experience in manufacturing engineering, lean practices, CNC machining, and CAD, with responsibilities including training, documentation, and problem-solving.

ABOUT US

Orchid Orthopedic Solutions provides solutions for orthopedic implant procedures enabling a longer, active life. Working in an industry that has the ability to impact lives in such a profound way has proved to be a strong motivator for Orchid. The Lansing facility specializes in the forging and machining of hip and knee implants across our 3 campus. A career with Orchid provides growth opportunities, a great benefits package including performance bonuses, insurance, 401(k) with company match and paid time off. For more information, please visit

SHIFT

A BRIEF OVERVIEW
The Senior Manufacturing Engineer is responsible for varied engineering assignments requiring a broad knowledge of an engineering specialty. He/she uses and applies advanced engineering principles and has a working knowledge of advanced technical research with a particular field of specialization. He/she plans, conducts, and coordinates engineering assignments. He/she participates in planning objectives; evaluates complex, special and advanced engineering tasks; and, investigates and advises on unusual and difficult problems encountered in an engineering practice. He/she may give periodic technical guidance to less experienced professionals or technicians assigned to work on a common project.

• Participates in Design for Manufacturing (DFM) reviews with internal teams. Reviews drawings, 3D models, and specifications to facilitate manufacturability.
• Creates, requests, and/or updates various documentation including customer-specific requirements, non-disclosure agreements, routings, and Bill of Materials.
• Assists in designing and managing the fabrication or acquisition of fixtures used in various processes. Ensures the successful implementation of fixtures on the production floor.
• Participates in and occasionally leads problem solving teams utilizing lean manufacturing methods.
• Assists in creating programs (such as Laser Marking programs),3D models, associates fixtures, drawings, templates, overlays, etc.
• Collaborates with Operations Analysts to ensure data is available, monitored, and reported with a consistent approach. Supports implementation of any management system at the site level.
• Participates in ensuring processes are in place to deliver site annual and strategic objectives, including but not limited to OEE and VAPD performance, productivity, capacity planning, and capital investment.
• Participates in the required training that is delivered to the site team in support of site goals, objectives, and program management milestones. Occasionally authors work instructions for new processes.
• Ensures key program implementation milestones are understood, communicated, and aligned.
• Participates in planning objectives. Evaluates complex, special and advanced engineering tasks.
• Plans, conducts and coordinates engineering assignments as directed by Engineering manager or director.
• Investigates and advises on unusual and difficult problems encountered in an engineering practice.
• Assists in creating Standard Work Instructions for various operations.
• Interacts and communicates with customers to inform them of critical details on new product launches.
• Performs and assists in validations and revalidations as necessary and creates protocols.

EDUCATION QUALIFICATIONS

• Bachelor (Required)
• Master (Preferred)

EXPERIENCE QUALIFICATIONS

• 5+ Years of Engineering Experience (Required)
• 7+ Years of Engineering Experience (Preferred)
• 2+ Years of Experience in a Manufacturing Environment (Preferred)
• Experience Operating CNC Equipment/Machining (Preferred)
• Lean Manufacturing Experience (Preferred)
• Exposure to integrated business planning (Sales & Operations Planning process), quality system deployment, and lean manufacturing in an industrial setting (Preferred)

KNOWLEDGE & SKILLS THAT ENABLE SUCCESS

• Operational Functions - Working Experience
• Quality Management - Extensive Experience
• Problem Solving - Extensive Experience
• Communication - Working Experience
• Accuracy and Attention to Detail - Working Experience
• Manufacturing Trends & Directions - Working Experience
• Lean Manufacturing - Extensive Experience
• Drafting - Working Experience
• Tool and Die Design - Extensive Experience
• Manufacturing Equipment - Extensive Experience
• Robotics/Computer Controlled Machinery - Extensive Experience
• Change Leadership - Working Experience
• Collaboration - Working Experience
• Computer-aided Design (CAD) - Extensive Experience
• Consulting - Working Experience
• Coaching - Working Experience
• Design Manipulation - Extensive Experience
• Automation Planning - Working Experience
• Industrial System Knowledge - Basic Knowledge
• Training - Working Experience

PHYSICAL DEMANDS

• Must be able to remain in a stationary position - Occasionally
• Must be able to move about the inside of the building - Occasionally
• Must be able to move equipment around the building - Occasionally
• Must be able to position oneself and move under/around/over equipment - Occasionally
• Must be able to handle/adjust/inspect/position various items and equipment - Occasionally
• Must be able to communicate and exchange information with others - Constantly
• Must be able to perform tasks that require repetitive handling/adjusting/inspecting/positioning of items and equipment - Occasionally
• Must be able to distinguish and detect information such as writing and defects - Constantly

WORKING CONDITIONS

• Noise - Occasionally

WHAT WE OFFER

• Opportunity to work in a growing company

• Ability to help people live a longer, more active life

• Comprehensive benefit package

• Ability to work in an organization that values:

• • Integrity First: We do the right thing

  • Teamwork: We are one Orchid

  • Results: Our results matter

ADDITIONAL REQUIREMENTS

• Candidates offered employment may be required to submit to a pre-employment background check and pre-employment drug-screening based on position requirements

• Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time

• Candidates must be able to provide proof of eligibility to work in the United States through eVerify

At Orchid, we fully support a diverse and inclusive workplace and we are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to, among other things, race, color, religion, sex, sexual orientation, gender identity, national origin, hair type, age, status as a protected veteran, or disability.

Orchid Orthopedic Solutions only pays fees for solicited presentations of job seekers submitted through our preferred vendor job board by recruiters, employment agencies, or other parties.

Keywords:

manufacturing engineer, additive manufacturing, orthopedic implants, lean manufacturing, CNC machining, CAD design, fixture design, quality management, process improvement, production engineering