Controls Engineer
Job Description
Job Description
Controls Engineer
Controls Engineer
Position OverviewWe are seeking a Controls Engineer to design, program, commission, and support industrial control systems that improve machine performance, reliability, and safety. The role focuses on PLC and HMI development, integrating Allen-Bradley and Siemens platforms, troubleshooting controls issues, and collaborating with mechanical and electrical teams to deliver turnkey automation solutions. Key Responsibilities
- Design, program, test, and commission PLC and HMI control systems for new and existing equipment.
- Develop and maintain control system documentation including ladder logic, function block diagrams, I/O lists, wiring schematics, and sequence descriptions.
- Integrate Allen-Bradley (ControlLogix, CompactLogix) and Siemens (S7, TIA Portal) controllers and ensure reliable communication between devices and higher-level systems (SCADA, MES).
- Create and configure HMI screens, alarms, and operator interfaces to provide clear, user-friendly control and monitoring.
- Perform on-site commissioning, start-up, and troubleshooting of control systems; diagnose and resolve hardware and software faults.
- Collaborate with cross-functional teams (mechanical, electrical, project management) to define control requirements and deliver efficient automation solutions.
- Implement and follow safety standards, control system best practices, and change management procedures.
- Provide technical support and training to operations and maintenance personnel, including developing user manuals and training materials.
- Participate in continuous improvement initiatives to optimize control strategies, improve uptime, and reduce cycle times.
Qualifications
- Bachelors degree in Electrical Engineering, Control Systems, Automation, or related field, or equivalent experience.
- 3+ years of experience in industrial controls engineering, including PLC and HMI development and commissioning.
- Hands-on experience programming Allen-Bradley (Rockwell Automation) and Siemens PLC platforms and familiarity with TIA Portal and RSLogix/Studio 5000.
- Experience designing and configuring HMI systems (FactoryTalk View, WinCC, or equivalent).
- Strong understanding of control system architecture, I/O wiring, communication protocols (EtherNet/IP, Profinet, Modbus), and industrial networking.
- Proven troubleshooting skills with the ability to diagnose electrical and control system issues on-site.
- Familiarity with safety systems, PLC-based interlocks, and machine safety standards (e.g., ISO 13849, IEC 62061) is preferred.
- Excellent communication skills, teamwork orientation, and the ability to manage multiple projects and priorities.
- Willingness to travel to customer sites for commissioning and support as required.
Recommended Jobs
General Manager - Jellystone Park™ Grayling
Job Description Job Description Position Overview The General Manager is the on-site leader responsible for all facets of operations at Jellystone Park™ Grayling ensuring exceptional guest exper…
Loader - Assistant
Job Description Job Description JOB SUMMARY Under the direction of the Program Manager and the Appliance Route Driver you will assist in the daily Appliance Pickup Process, including, followin…
Dining Services - Front of House Server (Summer)
Job Description Job Description Experience an unforgettable summer at Interlochen, where creativity thrives in the heart of nature! Join our vibrant community for Interlochen Arts Camp 2026, wher…
CNC Machine Operator
Job Description Job Description Our Grand Rapids partner is looking for a CNC Machine Operator to add to their team! Shift Hours: 9:00 AM - 6:00 PM Pay Range: $18/hr Temporary to a perman…
Facility Operations & Maintenance Group Leader
We are looking for a talented Facility Operations & Maintenance Group Leader to join our team specializing in Facilities for our CDBS (Cummins Drivetrain and Braking Systems) location at Troy, MI. …
CNC Lathe Machinist
Job Description Job Description CNC Lathe Machinist Job Summary: A job shop in Grand Rapids is looking for a CNC Lathe Machinist with 2+ years of lathe machining experience to add to its growi…
Senior Assurance Manager- Technology and Professional Services
Overview Baker Tilly is a leading advisory, tax and assurance firm, providing clients with a genuine coast-to-coast and global advantage in major regions of the U.S. and in many of the world’s lea…
Legal Assistant
Job Description Job Description Seeking a full-time legal assistant. Immediate opening at a mid-sized, established Oakland County law firm representing public school districts, public school acad…
Lead Radiologic Technologist Full Time Afternoons
DMC Huron Valley-Sinai Hospital in Oakland County is committed to outstanding customer service and medical care. This hospital features the Harris Birthing Center with all private birthing suites, the…
14296 - Senior RPO Sales Consultant | Remote (U.S.)
Together we change lives. Kelly is a team of experts driven by our belief that the impact of the right person in the right job is limitless. No matter where you are in your career journey y…